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CMS Expands with Replicast®*

 

CMS has recently expanded its Replicast® production facilities. The high quality, near net shape castings with a smooth surface finish provide the company with a competitive edge, helping them to win new customers wanting valves and other finished castings ready for assembly.

CMS Shells awaiting pouring CMS Polystyrene Patterns

The facilities  in Urbisaglia, Italy.

Summary


CMS Srl located in Urbisaglia, Italy, obtained a licence from Cti for the Replicast® process in 1987. The success of the operation over the next ten years led to the decision to expand the plant further in 1997, with considerable investment in automation and new technology. 


Mr Serdi, Managing Director of CMS explains that Replicast® has become a crucial means of developing relationships with new customers. “The process delivers products of a superior quality and surface finish compared with sand castings, giving CMS a distinct advantage in a highly competitive marketplace”.


CMS has both sand casting and Replicast® processes in operation at the same plant but according to Mr Serdi, “it is better for CMS to offer Replicast® because of the quality of the product and the cost savings. The material costs are the same but there are savings in fettling and machining time and for us it is a more automated process, with less manual labour".

CMS Ceramic Shell CMS traditionally manufactured valve bodies for the chemical and petrochemical industries but they have found new markets in the cement, pulp/paper industries and general engineering. Replicast® has given them the ability to move into new markets such as diffusers, impellers and heat treatment furniture. The trend is for customers to expect finished castings ready for assembly and so CMS increasingly carry out all the machining on site. Demand is now so great that the company is looking at setting up a separate machining facility in the near future.

 

*Replicast® is a Registered Trade Mark of Castings Technology International. The process is patented and may only be used in accordance with the terms and conditions of the licence granted to the licensee.

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